High-Performance Hot Melt Systems Designed by Meler

Across industries like automotive, furniture, filtration, electronics, packaging, industrial assembly, and much more, manufacturers rely on adhesives to meet today’s exacting standards for strength, consistency, and finish. Fuse Automation partners with Meler because their hot melt systems are engineered to deliver superior performance in environments where precision and reliability matter most. Their product line is built around advanced melting technology, thermal stability, energy efficiency, and intuitive controls, all capabilities that support consistent, high-quality adhesive output in both automated and semi-automated production settings.

Advanced Engineering for Consistent, High-Quality Adhesive Output

At the core of Meler’s melter technology is a sophisticated heating architecture designed to maintain uniform temperature throughout the tank. This thermal optimization ensures clean adhesive flow, predictable viscosity, and uniform performance during continuous operation. By controlling heat distribution so precisely, Meler gives manufacturers confidence that their adhesive characteristics will remain stable across long production cycles, an essential requirement for PUR, EVA, PSA, PA, and other hot melt chemistries.

High melt rates further enhance the platform’s capabilities. Meler’s systems are designed to support fast-moving lines, high-viscosity materials, and demanding application patterns without compromising the quality of the bead. For manufacturers handling large production volumes or complex assemblies, this combination of thermal control and melt capacity allows for smooth performance from start to finish.

Micron Series Tank Melters Are Energy-Optimized and Industry 4.0 Ready

The Micron series stands out for its ability to merge power with efficiency. These tank melters offer some of the lowest energy consumption per kilogram of adhesive melted, reducing operational costs while maintaining exceptional performance. Their insulation and heating design help ensure operators are melting only what is needed, allowing for cost savings without sacrificing output.

Just as important, Micron systems integrate seamlessly into Industry 4.0 environments. Real-time monitoring, communication protocols, USB connectivity, and preventive maintenance alerts all contribute to a smarter adhesive process. Whether tracking consumption, managing temperature zones, or maintaining traceability for quality audits, the Micron platform supports the level of data visibility modern production lines require.

Micron+ FOAM Hot Melters for Advanced Foamed Adhesive Application

For manufacturers seeking to enhance coverage, penetration, or flexibility in bonding, Meler’s Micron+ FOAM system provides a unique advantage. By carefully mixing gas with adhesive, the system produces a controlled foam that increases bead volume and expands the contact surface. This helps manufacturers get strong, even bonds while using far less adhesive, sometimes cutting material use by up to 50%.

The foam also performs exceptionally well on vertical, angled, porous, or irregular surfaces, offering longer open times and improved joint flexibility without requiring a change in adhesive chemistry. With tank capacities of 10 or 20 liters, multiple pump configurations, and support for up to five applicators, Micron+ FOAM fits easily into both compact workcells and full-scale automated lines.

A user-friendly touchscreen interface, front-hinged cabinet design, and comprehensive system access further reinforce its practicality. The platform offers exceptional configurability, allowing teams to tailor pressures, speeds, and outputs to the needs of each product.

Meler Delivers Versatility in Adhesives and Applications

One of Meler’s greatest strengths is its adaptability. Their systems support a wide range of adhesives and viscosities, making them suitable for everything from fine electronics bonding to structural applications in automotive interiors and furniture assembly. Continuous melting, melt-on-demand capabilities, PUR-ready components, and compatibility with foam adhesives ensure that manufacturers can use the same melter architecture across multiple product lines or material requirements.

In addition, Meler’s design philosophy emphasizes maintainability. Total Access cabinet layouts, intuitive interfaces, and simplified cleaning allow operators to keep equipment in peak condition with minimal downtime, reinforcing both performance and long-term value.

Fuse Automation Brings Meler Solutions to Your Workflow

From tank melters to foam systems, Meler offers manufacturers one of the most robust hot melt adhesive application platforms available today. Fuse Automation’s expertise ensures that each system is integrated properly, configured for the materials being used, and optimized for consistent, repeatable performance.

If your goal is to improve adhesive capability, expand production capacity, or support modern automated workflows, Fuse Automation can help you harness the full potential of Meler’s hot melt technology.

Schedule a Free Consultation today to discover how Meler systems can strengthen your adhesive operations and deliver measurable performance across your production line.